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Sequential Batch Reactor

Sequential Batch Reactor

  • Details

    The sequencing batch reactor (SBR) process is a sequential suspended growth (activated sludge) process in which all major steps occur in the same tank in sequential order .There are two major classifications of SBRs: the intermittent flow (IF) or "true batch reactor," which employs all the steps , and the continuous flow (CF) system, which does not follow these steps. Both have been used successfully at a variety of worldwide installations. SBRs can be designed and operated to enhance removal of nitrogen, phosphorus, and ammonia, in addition to removing TSS and BOD. The intermittent flow SBR accepts influent only at specified intervals and, in general, follows the five-step sequence. There are usually two IF units in parallel. Because this system is closed to influent flow during the treatment cycle, two units may be operated in parallel, with one unit open for intake while the other runs through the remainder of the cycles. In the continuous inflow SBR, influent flows continuously during all phases of the treatment cycle. To reduce short-circuiting, a partition is normally added to the tank to separate the turbulent aeration zone from the quiescent area.


    The SBR system is typically found in packaged configurations for onsite and small community or cluster applications. The major components of the package include the batch tank, aerator, mixer, decanter device, process control system (including timers), pumps, piping, and appurtenances. Aeration may be provided by diffused air or mechanical devices. SBRs are often sized to provide mixing as well and are operated by the process control timers. Mechanical aerators have the added value of potential operation as mixers or aerators. The decanter is a critical element in the process. Several decanter configurations are available, including fixed and floating units. At least one commercial package employs a thermal processing step for the excess sludge produced and wasted during the "idle" step. The key to the SBR process is the control system, which consists of a combination of level sensors, timers, and microprocessors. Programmable logic controllers can be configured to suit the owner's needs. This provides a precise and versatile means of control.


    Typical Applications...

    SBR package plants have found application as onsite systems in some states and counties where they are allowed by code. They are normally used to achieve a higher degree of treatment than a continuous-flow, suspended-growth aerobic system (CFSGAS) unit by eliminating impacts caused by influent flow fluctuations. For discharge to surface waters, they must meet effluent permit limits on BOD, TSS, and possibly ammonia. Additional disinfection is required to meet effluent fecal coliform requirements. For subsurface discharge, they can be used in situations where infiltrative surface organic loadings must be reduced. There are data showing that a higher quality effluent may reduce soil absorption field area requirements. The process may be used to achieve nitrification as well as nitrogen and phosphorus removal prior to surface and subsurface discharge.



    With appropriate design and operation, SBR plants have been reported to produce high quality BOD and TSS effluents. Typical ranges of CBOD5 (carbonaceous 5-day BOD) are from 5 to 15 mg/L. TSS ranges from 10 to 30 mg/L in well-operated systems. FC removal of 1 to 2 logs can be expected. Normally, nitrification can be attained most of the time unless cold temperatures persist. The SBR systems produce a more reliable effluent quality than CFSGAS or FFS owing to the random nature of the wastewater generated from an individual home.

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